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Custom Manufacturing

Silicone molding, plastic injection, and precision parts production — engineered to your specifications.

Our Manufacturing Capabilities

Four production methods under one roof, matched to your project requirements.

Vacuum Compression Molding

Our core production method. Ideal for silicone parts requiring precision detail and surface quality. Uses vacuum to eliminate air pockets and ensure complete cavity fill.

Best for: Keypads, gaskets, seals, precision detail parts

Silicone Injection Molding

Coming Q3 2026

Liquid silicone rubber (LSR) injection molding for high-volume production of complex silicone parts. Coming soon to our factory.

Best for: High-volume production, complex geometries, overmolded parts

Plastic Injection Molding

Production of precision plastic components using industry-standard thermoplastics including ABS, PC, PP, and nylon.

Best for: Rigid plastic parts, large-volume runs, multi-material products

Silicone Extrusion

Coming 2026

Continuous extrusion production of silicone tubes, hoses, profiles, and seals. Expanding our capabilities.

Best for: Tubing, hoses, seals, continuous profile parts

Silicone Molding Process

From master pattern to finished parts — our four-step production workflow.

1

Prepare the Master

The master model can be made from any stable material, or provided directly by the customer. We typically produce masters via CNC machining or 3D printing using plastic or metal materials that remain stable at 60–70 °C.

2

Create the Silicone Mold

The master is placed in a casting box and liquid silicone is poured around it. After curing at 60–70 °C in an oven, the silicone is cut in half and the master removed, leaving a precise negative mold.

3

Cast the Parts

Compound materials are injected into the mold under vacuum to eliminate air pockets and ensure complete cavity fill. Once cured, the part is demolded — an exact replica of the original master.

4

Surface Treatment & QC

We offer deburring, sandblasting, polishing, painting, drilling, tapping, silk-screening, and laser engraving. Every part passes inspection by our quality control team before shipment.

Plastic Injection Molding

High-volume production of precision plastic components.

Common Thermoplastics

ABS

Smooth, rigid, and tough. Ideal for components requiring tensile strength and stability.

Nylon (PA)

Good temperature and chemical resistance. Available in multiple grades.

Polycarbonate (PC)

Lightweight with high impact strength, stability, and electrical properties.

Polypropylene (PP)

Semi-rigid, translucent, and tough with excellent fatigue and heat resistance.

1

Material & Mold Selection

Each thermoplastic is matched to the right mold geometry and end-use requirements, balancing mechanical properties, temperature tolerance, and surface finish.

2

Feeding & Melting

Thermoplastic pellets are fed into the injection molding machine and heated to their melting point. Electric-powered machines offer precise control with lower energy consumption.

3

Injection

Molten plastic is injected into the closed mold under high clamp pressure. The gate controls material flow while the screw builds and releases injection pressure.

4

Holding & Cooling

The mold is held under pressure while the plastic cools and solidifies. Holding time varies from milliseconds to minutes depending on part complexity and material.

5

Ejection & Finishing

Pins or plates eject the formed part onto a conveyor. Final finishing — polishing, dying, spur removal — is completed before packing and distribution.

Silicone Grades We Work With

  • HCR (High Consistency Rubber) — Traditional silicone for compression molding
  • LSR (Liquid Silicone Rubber) — Flowable silicone for injection molding
  • RTV (Room Temperature Vulcanizing) — Cures at room temperature, ideal for prototypes
  • Food-grade silicone — FDA and LFGB compliant formulations
  • Medical-grade silicone — USP Class VI materials available

Technical Specifications

Hardness range
10A – 80A Shore
Temperature range
-50°C to 250°C
Tolerance
±0.05mm (standard)
Minimum wall thickness
0.5mm
Maximum part size
300 × 300 × 100mm
Color options
Custom Pantone matching

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